Friday, November 7, 2008

Rack 'Em Up


I was fortunate in getting several chases with my new 10x15 press. I kept my chases for the 8x12 in the old imposing table I have but the 10x15 chases are too big. So I decided to make a chase rack patterned after a few I've seen in 19th century photos and the ATF catalog from 1908. I didn't have much time this week for other projects but I was able to stay after work for an hour or so on Wednesday and knock out the rack you see in the photo.

It's made out of poplar and though intended for my 10x15 chases will also hold smaller or larger chases up to 12x18. The chase in the photo is for the 10x15. I chose poplar because it's light in weight but harder and stronger than pine and mills very well. It was a quick, easy project but very satisfying and I can't wait until the press is set up, the chases are in the rack, and I can start printing.

Tuesday, November 4, 2008

Composed And Standing Ready


Here is the finished, in every sense, composing stand after the third and final coat of shellac. You can see that I've cleaned the three front faces of the base cabinet and these match the top rather closely. I'm not going for an exact match but just don't want a glaring disparity. I'm still going to clean the inside areas to the left and right of the cases and the end panel. Once I do that they will look like the front faces and everything will be reasonably the same.

Besides the two ends of the bank there is a similar support in the center. Original base cabinets with these tops usually did not have flat tops and the banks were attached directly. I didn't want to remove the flat top so made the bank to fit over it. It rests on two cleats on the inside of the two end pieces. The top was no longer exactly flat after all these years so for the center support, where it rests on the top, I relieved the bottom so it only touches the back and front of the flat top. This prevents any rocking and the bank sits nice and flat on the top of the base.

Since this photo was taken, with my borrowed camera, I've put a lead and slug case at the upper left and started cutting more leads and slugs. I have another case in the main press room (otherwise known as the living room) but didn't want to rob Peter to pay Paul if I didn't have to.

Monday, November 3, 2008

E Pluribus Unum

The many separate parts you see in the photos, once joined back together in a perfect harmony of one, will be my newly acquired Chandler and Price 10 x 15 OS press, built in 1892. This is in fact a trade-in on my current C&P 8 x 12 of the same vintage. The 10 x 15 belonged to my friend Alan's former print shop teacher and since Alan's shop has a 10 x 15 but not a restored 8 x 12 we've swapped.

I had thought some day I would want a larger press so I could print larger forms and feel more comfortable doing some die cutting. But I had not intended to go out actively looking for some time as I'm still getting started on the 8 x 12. But this was a perfect opportunity and I'm very glad it came along. I'm very excited about getting it up and running. The only thing I'll need is new rollers as the original composition rollers are no longer any good.

You don't see the main body of the press because it's still sitting in the garage near the basement we hauled the press out of. Alan took some photos of this effort that he's going to post on his Excelsior Press website. But I'm getting started cleaning these parts so that in a few weeks when we get the rest of the contents of the shop with a big truck I'll have gotten a head start. Last night I managed to get the flywheel off the drive shaft. It was stuck pretty good but by drilling out the key I was able to do it. I also cleaned the feed and delivery boards and gave them a coat of shellac.

Shellac is a great finish. The original boards were finished with it and I used a rag and denatured alcohol to rub them down thereby removing the dirt from the finish while leaving the aged patina. A couple of coats of new shellac will make them as good as new as far as use goes but they will still have all the character of age. Shellac is made from the secretions of the Lac beetle in Southeast Asia (no, I'm not kidding) and has been a common furniture finish for a few hundred years. Usually amber in color (thus "orange" shellac) it is dissolved in denatured alcohol which acts as a vehicle to carry the pigment to the surface. Because the alcohol evaporates quickly you can often sand and re-coat with a half hour. It's an easy finish to use and repair. You can still get it at paint stores and even Home Depot.






Thursday, October 30, 2008

A Real Borderline Case


In between coats of shellac on my composing bank I've been cleaning out, sorting, and redistributing my borders and ornaments. I was very fortunate when I got my press and much of the equipment for my shop to get this border case will all kinds of borders, ornaments, fractions, etc. It was completely disorganized and filled with dust and dirt, but fortunately no type lice or corrosion.

The quality of this photo is much better than my usual because I borrowed a camera from work. If I would have composed the shot better I would have captured the other side of the case too which is also fairly full with different kinds of borders. But I'm just grateful for the clarity.

Monday, October 27, 2008

You Can Bank On It


I completed the bank top for my type cabinet tonight and brought it home from work. I still have to apply a finish to it which I'll start in a day or two. Normally I use orange shellac for anything I make that I want to match older furniture because that was the usual finish used. My Tracy cabinet is no different. But because in this case the bank is not just a separate piece of furniture but will be part of the old cabinet I will likely stain the bank first so that when I apply the shellac it will more closely match the patina of the base. I'm going to make some tests on scrap pieces before I decide.

The old cabinet is made out of ash and since we didn't have any at work, or any white oak that I liked and which would have been something of a match, I used some hickory which we did have. The grain is very similar and the darker color in some of the boards will aid in matching it to the older base.

I debated with myself over exactly what type of bank I wanted. One with the upper part elevated above the lower and taller so as to support a full-sized case or like the one I finally decided upon. I chose this style because I wanted a reasonably deep lower surface that would accept 3/4 cases which are often deeper than full-sized. Also, I know it will be extremely unlikely that I will ever need to have a separate upper case font above and a lower case font below. More useful will be to have a lead and slug case and perhaps a quad and space case on the upper level. This type was also less time consuming to build, a not altogether irrelevant consideration.

I made the lips at the front edges of the upper and lower levels 1/2" tall so case handles would clear and so they wouldn't interfere when I tie up a form on a galley. I will likely attach a small strip of wood to the lower right corner as a galley stop.

Once the finish is on I'll post another photo though it will probably be just as poor as this one. Hopefully I'll be buying a new camera in the next couple months.

Saturday, October 25, 2008

Cutting Out The Middleman

I've mentioned my friend Alan Runfeld and his Excelsior Press Museum previously and there is a link to the museum's website in the left column of this blog. He often receives donations and contributions of printing equipment for the museum. For the past several weeks I've been helping him clear out the basement print shop of his former high school print shop teacher. Some of the equipment will be incorporated into the museum but those things that would be doubles or even triples to what the museum already has will be sold to raise funds to help pay the museum's rent, electric bills, etc.

I thought I'd mention some of the items that will be coming up for sale shortly because as an amateur printer I'm always looking for things I still need for my shop and don't mind passing on a good tip. Perhaps I should point out that I have no personal interest one way or the other in any of these items or whether or not they sell other than a desire to help the museum. The museum has been of benefit to me as a printer and I know others who have also been helped by visiting the museum and taking part in its activities.

Now for the good stuff. Other items will be posted on the For Sale page of the museum's website but the three things I wanted to mention are two nice paper cutters and a paper drill. I don't remember details about the drill but it is brand-new and still in the box, never used. Both of the paper cutters were made by the Challenge Machine Company. One looks like it is from the 1940's and was made by Challenge for the Multigraph Company. It is a 19" manual cast iron tabletop cutter mounted to its original steel stand. There are a number of new wood cutting sticks with it and I believe an extra knife, as well as the original instruction manual. It is a very clean cutter and works great as I saw for myself when Alan's 80 year old shop teacher showed me a few things on it which was a real treat. It does have a safety release knob.

The second cutter is I believe from the 1980's but possibly even newer. It is also a 19" cutter but is a floor unit. The cast iron legs also make up the body where the knife holder, etc. is mounted. This is an electric cutter and is also in good working order. It has cutting sticks and possibly an extra knife as well. It has all sorts of safety features.

Alan will be posting complete information and pricing sometime soon but I just thought I'd mention them here. Please contact him directly if you're interested. Also, if you can possibly visit the museum please do so, it's a great place and Alan is very knowledgable and loves to teach. Maybe you'll even see me there!

Friday, October 10, 2008

Tiers Of Joy

Below is another in my Bad Photo series showing my new double-tiered Tracy type cabinet. It was made by Hamilton around the turn of the century. My type collection has grown surprisingly in the last year and another cabinet was necessary. This one holds 40 full-size cases and while a few spaces will be used immediately there will be plenty of room for new fonts!

I ran out of space in the living room so the second bedroom that I've been using as an office has become the latest part of the house to be taken over by the Front Room Press. It will still remain an office with my desk, etc. but I moved out a few bookcases and it will hold several print shop items including this cabinet.

I was off from work today so spent the time cleaning it up and getting it ready for cases. It originally had two case racks on top but if I can't find any I'm going to make a full-sized bank, copying an original. It's good to be a cabinetmaker!